A benchtop device that detects whether a batch of powder is safe for compaction production — in 10ms, the time it takes to make one tablet.
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A benchtop device that detects whether a batch of powder is safe for compaction production — in 10ms, the time it takes to make one tablet. Already trusted by the world’s largest pharma companies. Now coming to nutraceuticals.
$10.2bn lost worldwide every year to batch failures that conventional QC catches too late — cracked, capped, crumbling tablets, thousands at a time.
By the time you see it, you've already made it.

Tablets form in as little as 10 milliseconds. Conventional testing happens after the batch — by which point thousands of tablets may already be compromised.
A single rejected batch costs tens to hundreds of thousands in raw materials, processing time, and rework. Across the industry, $28M is lost to powder failures every single day.
Powder behaviour shifts with humidity, supplier, and formulation. Without real-time compaction data, manufacturers fly blind until QC flags a failure that was already cooked in.

BatchSafe is a benchtop device that runs a full compaction analysis on a single powder sample before you commit a full batch to production. A piezoelectric sensor captures 1,000+ data points in under 10ms. Expert review and AI pattern detection translate the raw data into a plain green / amber / red recommendation — with formulation guidance attached.
Run a single-tablet analysis at R&D, purchasing, or production stage.
1,000+ data points in 10ms. Issues surface immediately, not after thousands of tablets are made.
Raw data into clear go/no-go calls — not charts to interpret.

The world's major pharma companies already use this technology, sold under Michael Gamlen's IP and now licensed exclusively to Fette Compacting for pharmaceutical R&D.



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